Sinotruk Datong Gear Co., Ltd. has always adhered to the principle of "speeding up the transformation of old and new kinetic energy, realizing the grand development of Sinotruk's reengineering, and striving to build a new era of international heavy truck, smart heavy truck, green heavy truck, and sharing heavy trucks." Market-oriented and user-centered business philosophy, the first quarter of 2018 production and operation to a new high. From January to March of 2018, the company produced 33867 gearboxes, an increase of 52.95% year-on-year, with sales revenue up by 39.74% year-on-year, and corporate profits up by 37% year-on-year, achieving the first quarter of the year.

"Smart" can create new and old kinetic energy conversion

Datong Gear Co., Ltd. insists on the automation and intelligent transformation of production lines as an important means to enhance the company's core competitiveness. The gearbox shell production line adopts the internationally advanced Makino MMC flexible manufacturing system, which combines the automatic processing system, the logistics system, the information system, and the software system. The entire process requires only two operators, and the production cycle is 5 minutes. The production capacity has been greatly improved; five grinding tooth automated processing units have been established for the "engine gear and transmission intelligent manufacturing technology transformation project." While improving quality assurance capabilities and saving labor costs, production efficiency has been greatly improved.

Production line reconstruction Production line reconstruction

In 2018, Big Tooth Company positioned itself with high quality, implemented high standards, and gradually promoted intelligent manufacturing. In 2018, the company will invest 200 million yuan to automate and intelligently transform 12 existing production lines to achieve a 35% increase in the daily production capacity of gearboxes. The engine gear upgrade project will build 11 production lines to reach a daily output of 360 units/set. ability. In the first quarter, the secondary shaft mill automatic line, the gear tooth automation line, the engine gear hot roll front automatic line, the MAN roller automatic production line were successively built or put into production, and “Intelligent Manufacturing” became Datong Gear Company’s “National Machine”. A new engine for achieving capacity upgrades.

“Wisdom” Hui Technology Manages Innovation and Deepens the Market

While Gazprom is actively upgrading and recreating existing industries to achieve quality improvement and efficiency improvement, it also promotes management methods and reengineering of systems and processes to achieve quality change, efficiency change, and power change. In the first quarter of 2018, through innovative ideas throughout the production and operation, the company continued to carry out activities such as “two things that are wonderful for the entire staff” and “QCD improvement”. It highlighted “three orientations” in its work, namely, goal orientation, problem orientation, and performance orientation. , Establish the goal of exorbitant force, and ultimately evaluate the effectiveness of the work. The company established a rapid response mechanism, carried forward the "active, active, and then active" work style, scientifically organized production preparations, and accurately implemented operational plans to ensure the successful completion of the first quarter production and operation goals.

Big Tooth Company Innovates Ideas Through Production Management Big Tooth Company Innovates Ideas Through Production Management

At the beginning of March 2018, the Ministry of Science and Technology announced the 2017 model national international science and technology cooperation base. China National Heavy Duty Truck Datong Gear Co., Ltd. has become the only company listed in Shanxi Province in 2017. Technological innovation started with “small” things. Xu Liang’s “Design and Production of Vice Box Counter Shaft Welding Assembly Hot Packing Gears” was awarded the first prize of “Five Small Competitions” in Shanxi Province in 2018. In the first quarter, significant results were achieved in science and technology, and production and operations rose steadily.

The Big Tooth Company has been implementing "excellent engineering" for the past three years to improve product consistency and reliability. In 2018, the company quantified the goal of “excellent engineering” upgrade to provide users with no unpacking service, that is, within the “three guarantees” period, the gearbox malfunctioned, no box repair was performed, and new gearboxes were directly replaced for users. It is a higher requirement for product quality and a declaration for the heavy-duty transmission market. In the first quarter of 2018, GZD categorized market feedback failures, studied solutions, and determined that the responsible departments and responsible personnel were rectified within a time limit, and specifically formulated the “not open box service” management and service procedures to ensure that the transmission was not opened. The realization of the box service and engine gear lifetime warranty goals. With the continuous upgrading of the after-sales service system, in the service of loved ones who are “smooth and silent”, the users of Sinotruck trucks will have more efficient operations and a better life.

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