Equipment accident management system

1. Comprehensive management of equipment accidents, regardless of the cause, regardless of the size of the accident, including failures.
Second, the overall management of equipment accidents, not only the equipment management personnel to manage, but also the production operators must also manage, the violation of the command, the equipment, the management personnel have the right to stop the operation, the operator has the right to refuse.
Third, it is necessary to manage the whole process of the accident, organize accident repairs, conduct accident analysis, and formulate and supervise measures to prevent accidents. Propose the handling of accidents and submit them to relevant departments in a timely manner.
Fourth, the scope and classification of the accident.
Equipment that is officially put into production, in the production process, causing damage to equipment parts and components, causing sudden interruption of production, or sudden interruption of production due to the direct interruption of energy supply due to the equipment of the enterprise is called equipment accident.
1. Major equipment accidents, equipment accident loss (equipment repair cost plus production loss) of 50,000 yuan or more, or equipment repair cost of equipment accidents of more than 15,000 yuan; or major production equipment accidents make production The system is shut down for more than 16 hours.
2, general equipment accidents, equipment accident loss costs of more than 5,000 yuan, less than 50,000 yuan; or equipment repair costs of more than 1,000 yuan less than 15,000 yuan, or major production equipment equipment accidents caused production The system is shut down for more than 4 hours and less than 16 hours.
3, small equipment accidents, those who are insufficient for general equipment accidents are small equipment accidents.
4 equipment failure: In the production process, the equipment is not working properly, and the control failure is called equipment failure.
5. Any equipment accident must be reported to the Mobilization Department as required. After a major equipment accident, it must be reported to the Mobilization Department within two hours. The general accident must be reported to the Mobility Department (within 24 hours) after the equipment is restored. . Small equipment accidents and equipment failures report downtime to the Mobility Department before the 24th of each month.
6. The equipment is interrupted and the production is interrupted. It is usually interrupted once.
Accident time:
1. The time between the shutdown of the equipment and the recovery of production capacity of the equipment.
2. The equipment with the standby unit in the design, the time when the accident equipment is stopped and the standby equipment is turned on.
Equipment accident loss:
Including equipment repair and production loss. The repair fee includes replacement of materials, spare parts, labor and management fees. Loss of production loss = unit product profit * hour plan production * affect production time.
7. Those responsible for equipment accidents shall be punished according to their responsibilities.

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