On June 25, 2013, the Dongfeng Commercial Vehicle Company's engine plant officially released and implemented the Energy Management Manual, becoming Dongfeng's first company to complete the construction of an energy management system .
In response to the government’s energy saving and emission reduction industry policy and improving the energy efficiency and management level of factories, the goal of “building a green benchmarking plant†was achieved. In April 2012, the engine plant and consulting company China Inspection & Certification Group Sichuan Co., Ltd. established a project team. Start the engine plant "energy management system construction" project.
Based on the “National Implementation Plan for Energy Saving and Low-Carbon Actions of Enterprises†and GB/T23331-2009 “Energy Management System Requirements†promulgated by the State, the project team is based on the analysis of the engine plant energy use system, and identifies the energy-saving potential of the engine plant one by one. Tailored energy system methods and systems.
According to the person in charge of the engine plant's energy management system project, energy measurement is the most basic first step in establishing the system, but it is the most critical and difficult step. Starting from the second half of 2012, the engine plant installed metering meters on the production line and major equipment one after another. It was compiled to visually reflect the energy flow and utilization status of the plant energy from procurement storage, processing conversion, transportation distribution, and final use. Through the “Factory Energy Network Mapâ€, the project team developed the “Energy Factor Identification, Evaluation and Update Procedures†to identify existing or potential factors affecting energy consumption and energy use efficiency in factory activities, products, and service processes. Evaluate, determine the energy factor and key characteristic index of the preferential control, thus have established the energy management datum, benchmark, goal, index and implementation plan, realize the continual improvement of the factory energy management performance.
For the benefit of the development of the energy management system for the development of the plant, the project leader said, “It can not only help the factory save energy and reduce energy consumption, but more importantly, it will plan for energy conservation, energy-saving technological transformation, statistics, measurement, and energy post training. Many energy management tasks are combined organically, and through the release of energy-saving indicators and targets for production lines and major equipment, the content of energy management work is embodied, and it becomes a visible and comprehensible task for employees at all levels. Energy becomes a concrete action visible to everyone, and it can better achieve energy conservation goals."
It is understood that after the establishment of the engine plant energy system, the scope of energy management was expanded from water, electricity, and coal to 11 kinds of energy such as lubricating oil, kerosene, acetylene, and steam, and the establishment of energy management manuals and energy factors identified Control procedures, "energy management benchmarks, benchmarking procedures," "energy transfer management measures," a total of more than 30 system documents and management methods.
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